Factory Titanium Disc - High Performance & Corrosion Resistant
Product Main Parameters
Parameter | Detail |
---|---|
Material | Titanium (Grades 2, 5, 7, 12) |
Size | Custom sizes available |
Shape | Disc |
Standards | ASTM B348, ASTM F67, ASTM F136 |
Common Product Specifications
Specification | Detail |
---|---|
Diameter | 20mm - 500mm |
Thickness | 1mm - 100mm |
Grade | Grade 2, Grade 5, Grade 7, Grade 12 |
Finish | Polished, Sand-blasted, Customized |
Product Manufacturing Process
The manufacturing process of factory Titanium Disc involves several crucial steps to ensure the highest quality and performance. Firstly, titanium ore is extracted using methods like the Kroll Process, where it’s converted into titanium tetrachloride and reduced with magnesium to produce titanium sponge. This sponge is then melted in a vacuum arc remelting (VAR) furnace to remove impurities, forming a titanium ingot. The ingot undergoes forging, rolling, or machining to create discs. Heat treatment may be applied to tailor mechanical properties. Lastly, surface finishing procedures like polishing or coating are performed to enhance appearance and performance.
Product Application Scenarios
Factory Titanium Discs are utilized in an array of applications due to their remarkable properties. In the medical field, they are essential for crafting orthopedic implants and dental fixtures thanks to their biocompatibility. In aerospace, their excellent strength-to-weight ratio and thermal stability make them perfect for engine components and structural parts. Industrial applications benefit from their corrosion resistance, making them ideal for chemical processing equipment and marine components. Even in consumer products, titanium discs are coveted for electronics and high-end jewelry due to their durability and hypoallergenic nature.
Product After-sales Service
We offer comprehensive after-sales services, including technical support, product replacement, and refund policies. Any defects or issues encountered with our factory Titanium Disc products are promptly addressed to ensure customer satisfaction.
Product Transportation
Our factory Titanium Discs are securely packaged to prevent damage during transit. We offer various shipping options, including express delivery and bulk shipping, to accommodate different customer needs worldwide.
Product Advantages
- High strength-to-weight ratio
- Excellent corrosion resistance
- Biocompatible and safe for medical use
- Thermally stable and durable
- Customizable sizes and finishes
Product FAQ
Q1: What grades of titanium are available for factory Titanium Discs?
A1: We offer factory Titanium Discs in various grades including Grade 2, Grade 5, Grade 7, and Grade 12, each suitable for different applications.
Q2: Can I customize the size and finish of the Titanium Disc?
A2: Yes, we provide custom sizes and finishes to meet the specific requirements of our customers.
Q3: What industries commonly use factory Titanium Discs?
A3: These discs are widely used in medical, aerospace, industrial, and consumer electronic industries due to their superior properties.
Q4: What makes titanium discs suitable for medical applications?
A4: Titanium discs are biocompatible and non-toxic, making them safe and reliable for use in medical implants and devices.
Q5: How do you ensure the quality of your titanium discs?
A5: Our titanium discs are 100% mill certified and source traceable to the melting ingot, ensuring high quality and reliability.
Q6: What is the strength-to-weight ratio of titanium?
A6: Titanium has an exceptional strength-to-weight ratio, being as strong as some steels but significantly lighter.
Q7: Are your titanium discs resistant to corrosion?
A7: Yes, titanium discs have excellent corrosion resistance, especially against seawater and chlorine environments.
Q8: Can you deliver titanium discs internationally?
A8: Yes, we deliver quality titanium products to over 20 countries on six continents.
Q9: What are the shipping options available?
A9: We offer various shipping options including express delivery and bulk shipping to accommodate customer needs worldwide.
Q10: Do you provide after-sales service?
A10: Yes, we provide comprehensive after-sales services including technical support, product replacement, and refund policies.
Product Hot Topics
High Performance of Factory Titanium Discs
Factory Titanium Discs are renowned for their high performance across various industries. Their exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility make them ideal for numerous applications. Whether used in medical implants, aerospace components, or consumer electronics, these discs deliver unmatched durability and reliability, solidifying their position as a top choice for manufacturers and engineers.
Why Choose Factory Titanium Discs for Aerospace Applications
The aerospace industry demands materials that offer both strength and lightweight properties. Factory Titanium Discs meet these requirements perfectly. Their thermal stability and ability to retain strength at high temperatures make them ideal for engine components and structural parts. These discs contribute to fuel efficiency and overall performance of aerospace technologies, making them a preferred option in the sector.
The Role of Factory Titanium Discs in Medical Field
Factory Titanium Discs play a critical role in the medical field due to their biocompatibility and non-toxic nature. They are used to produce orthopedic implants and dental fixtures that integrate seamlessly with human bone. Their corrosion resistance ensures longevity, reducing the need for frequent replacements and enhancing patient safety and comfort.
Industrial Applications of Factory Titanium Discs
In the industrial sector, factory Titanium Discs are invaluable due to their corrosion resistance and durability. They are extensively used in chemical processing equipment and marine applications, where exposure to harsh chemicals and underwater conditions is common. These discs offer long-term performance, making them a cost-effective choice for industrial operations.
Customization Options for Factory Titanium Discs
One of the significant advantages of factory Titanium Discs is the ability to customize them according to specific requirements. We offer a range of sizes and finishes, ensuring that each disc meets the precise needs of our customers. This flexibility makes our titanium discs suitable for a wide array of applications, from high-end electronics to specialized industrial components.
Durability of Factory Titanium Discs in Harsh Environments
Factory Titanium Discs are engineered to withstand harsh environments, making them ideal for applications where durability is crucial. Their resistance to corrosion from seawater, chemicals, and extreme temperatures ensures that they maintain integrity and performance over long periods. This durability makes them a reliable choice for industries such as marine, chemical processing, and aerospace.
Biocompatibility of Factory Titanium Discs in Medical Applications
The biocompatibility of factory Titanium Discs makes them indispensable in medical applications. They do not induce adverse reactions when implanted in the human body, making them perfect for orthopedic and dental implants. This property, combined with their strength and corrosion resistance, ensures that titanium discs contribute to the success and longevity of medical devices.
Cost-effectiveness of Factory Titanium Discs
While titanium products can be expensive initially, factory Titanium Discs offer long-term cost-effectiveness. Their strength, corrosion resistance, and durability mean that they require less frequent replacements, reducing maintenance costs over time. This makes them a smart investment for industries looking for reliable and long-lasting materials.
Factory Titanium Discs: A Versatile Solution
The versatility of factory Titanium Discs is one of their greatest strengths. They are used in a diverse range of fields, from medical to industrial, aerospace to consumer electronics. Their customizable nature, combined with superior properties like strength, corrosion resistance, and biocompatibility, ensures that they can meet the demands of various applications effectively. This versatility makes them a valuable asset for manufacturers and engineers across different sectors.
The Future of Factory Titanium Discs
As technology and material science continue to advance, factory Titanium Discs are poised to play an even more significant role in the future. Innovations in production techniques and new applications in emerging fields will likely expand their use. Their unmatched performance and versatility will ensure that titanium discs remain a crucial component in driving innovation and development across multiple industries.
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